HYPERTHERM POWERMAX45 SYNC HAND SYS 6MT TORCH 240V 1-PH
For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.
Applications
Drag cutting
For dragging the torch directly across the work piece
Fine feature cutting
For narrow kerf width with minimal dross and heat affected zone
Max control gouging
For precise metal removal, shallower gouge profiles and light metal washing
Max removal gouging
For aggressive metal removal, deep gouge profiles, and extreme metal washing
Mechanized cutting
For portable automation and table cutting
Marking
For scoring, indicating part identification, hole or weld locations
Simplify operations and boost productivity
- Simplified system operation minimizes the time and costs spent on training and troubleshooting.
- Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
- Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
Easy to use
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Maximize performance
- Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
- Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Specifications
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 16 mm (5/8?) | 500 mm/min (20 ipm) |
| Severance (hand cutting) | 29 mm (1-1/8?) | 125 mm/min (5 ipm) |
| Pierce* | 12 mm (1/2?) |
*Pierce rating for handheld use or with automatic torch height control.
Maximum removal gouging
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 3.4 kg (7.5 lbs.) per hour |
3.2 mm D x 6.8 mm W (0.12? D x 0.26? W) |
General specifications
|
Input voltages |
CSA 200–440 V, 1-PH, 50/60 Hz 480 V, 3-PH, 50/60 Hz 480 V, 3-PH, 10 A @ 6.9kW
CE 230 V, 1-PH, 50/60 Hz 400 V, 3-PH, 50/60 Hz |
|---|---|
|
Kilowatt output |
6.9 kW |
|
Input current |
CSA 200-240 V, 1-PH 39/32 A @ 6.5 kW
CE 230 V, 1-PH, 33 A 400 V, 3-PH, 10 A |
|
Output current |
9–45 A |
|
Rated output voltage |
155 VDC |
|
Duty cycle @ 104° F |
CSA 50% @ 45 A, 200–240 V, 1-PH 60% @ 41 A, 200–240 V, 1-PH 100% @ 32 A, 200–240 V, 1-PH 50% @ 45 A, 480 V, 3-PH 60% @ 41 A, 480 V, 3-PH 100% @ 32 A, 480 V, 3-PH
CE 50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH |
|
Open circuit voltage (OCV) |
CSA 275 VDC 200-240 V 275 VDC 480 V
CE 265 VDC 400 V |
|
Dimensions with handles |
442 mm D; 173 mm W; 357 mm H (17.4? D; 6.8? W; 14.1? H) |
|
Weight w/6.1 m (20') torch |
CSA 14 kg (31 lbs.)
CE 15 kg (33 lbs.) |
|
Gas supply |
Cutting: air (clean, dry, and oil-free), nitrogen, F5 Gouging: air (clean, dry, and oil-free), nitrogen, F5 Marking: air (clean, dry, and oil-free) |
|
Recommended gas inlet flow rate/pressure |
188 I/min @ 5.9 bar (400 scfh @ 85 psi)
|
|
Input power cable length |
3 m (10') |
|
Power supply type |
Inverter – IGBT |
|
Engine drive requirement |
12.5 kVA (10 kW) for full 45 A output |
|
Electrical efficiency |
90% |
|
Certifications |
CSA - certified for use in the Americas and Asia, except China CE - for use in Europe, Australia, New Zealand, Belarus, Kazakhstan, Serbia, |
|
Warranty |
Power supplies have a 3-year warranty and torches a 1-year warranty |